In the era of Industrial Revolution 4.0 Reliability is no more a discipline but has become a culture for best performing organization
Reliability management is a process which ensures and helps to achieve the desired level of Reliability and thus profitability through whole life cycle of the asset .It is a comprehensive tool which takes care of the Asset since its inception till its death(Scraped).
RES Quotient will help your business with multidisciplinary, experienced,visionary experts to assess the problem you are facing to achieve your reliability management and hence business goals.Our team can guide you through complete life cycle of Rotary Asset and ensure organizations to achieve desired Avalibility, Reliability and Profitability.
Reliability assurance is set of techniques which shall help to take decisions that shall yield you a reliable asset is procured and operated. RESQ can help you in various ways to assure you a reliable asset.
Rotating Equipment Selection
It is well known fact that one can't achieve reliability higher than the designed reliability.Hence designing and selecting suitable equipment shall help you to achieve higher Availability ,Reliability and Safety figures.
RESQ have consultants who have worked in various fields with combined knowledge base of around 40 years and help to select assets as per required specifications and standards e.g API /ASME/ISO /NFPA etc. We can provide you the best possible and optimum selection based on your process conditions and budgets .
Management of Change Process Familiarization and Establishment
Many existing assets might require change due to various reasons like change in specification/obsolescence /Safety Regulations. We are well aware of the nuisances of change in existing setup and can help you achieve it successfully.Based on our expertise of our team who have exposure to world class companies RESQ can help to establish a structured management of change (MOC) Process that shall help organizations further.
Inventory Planning
An asset can remain reliable only till the time spares are available at the right time and in right quantity. Also its well known fact inventory cost an Inventory carrying cost may be around 30% of Maintenance Budget. RESQ can help the organizations in optimizing inventory management through tools like ABS analysis.
Quality Assurance Plan
QA is an integral part of reliable operation of asset.Whether you have a QA/QC dept or not we can help you in chalking down QA and QC plan for new assets procurement,replacement,Installation and commissioning.
Inspections and Testing Procedure
RESQ can help you to make strategies related to your running assets inspection and testing to keep them in healthy states.We shall guide you in selecting methods like Vibration analysis/Ultrasonic /Lube oil or Simple LLF can be used for your assets and at what frequencies.
Standard Maintenance Procedure
In current scenario getting an experienced maintenance crew is as difficult as it sounds.Many a times getting trained in OEM facility is quite costly and not feasible .RESQ can help you jot down and prepare standard maintenance Procedure and Standard Checklists so that maintenance errors can be avoided and time of maintenance be reduced. These structured procedures shall instill confidence into your work force and productivity/reliability shall be improved.
Doing too much maintenance is as detrimental as doing too little .So how to decide the right amount is rather tough question to answer.At RESQ we can help and hold hand to answer this question using following techniques
Define Strategy
Maintenance can be of various types like Preventive /Predictive /Risk based or Condition Based. Also PM can be of various types Major /Minor/Overhauling. RESQ can help you in defining and streamlining Maintenance and Turnaround Strategy.
Performance Evaluation
We at RESQ can help you in understanding the efficiency of rotary equipments vis a vis design and process requirement. This shall help to provide areas of significant saving in terms of failures and energy utilisation.
Aux System (LO system and Seal Oil system) Evaluation and Design
Big rotary equipment mostly go for unplanned maintenance due to issue in Aux System like LO and Seal Oil system. RESQ can help you to troubleshoot existing systems and can design for new system.
FEMA/RCM Studies and Implementation
RESQ is well equipped to Do and Train your team in Important tools like FMEA and RCM that can further help in proper utilization of resources and reduction of failures.
PM plan optimization
Existing PM plans can be optimized based on experience we have and a crisp and effective plan can be developed. Plants which don't have resources to invest in RCM and FMEA can still optimize your maintenance and increase effectively by doing PMO exercise.
Performance Improvement Studies
RESQ can help you in dealing with Performance Evaluation and improvement studies for big system. A comprehensive report and forward path shall be made on these system to increase productivity and reliability
Rotating Equipment Troubleshooting (RCA)
Troubleshooting is at Core of RESQ team expertise and we can impart knowledge and implement various Root Cause Analysis using best possible tools and help to alleviate current issues in your plant.
Classical Stress Analysis of Shaft
One of the major issues with Pump and Agitator Systems is Shaft failure. We are well equipped in doing Classical Stress Analysis and help you in resolving the issue.
Remote Support For CM
RESQ can help You to resolve your vibration and oil related issue at your convenient time by providing remote Vibration Analysis Services. We can get the data and analyze remotely and provide solution.
Committed to provide solutions to your problems : RESQ
Copyright © 2020 RESQ | All Rights Reserved.